TRUC QUAN QPACK-100R is a fully automated top loading case packing solution designed with a highly flexible "Pick & Place" system. It delivers smooth, precise motion throughout every stage of operation, enabling fast and accurate packing of a wide variety of products such as bottles, pouches, cans... in single or multiple layers. By integrating with Industrial Robotics, the machine improves productivity and reduces labor costs. With an optimized design and the ability to be customized according to client needs, it is especially for application in multiple industrial sectors.
CLIENT'S BACKGROUND:
The company is a leading multinational FMCG industry manufacturer, offering a wide range of products such as Personal Care, Home Care and F&B Products.
With over two decades of operation in Viet Nam, the company has established a strong local market presence and operates large - scale, state-of-the-art factories in both Northern and Southern regions, constantly innovating to meet evolving consumer demands.
CHALLENGES:
Operating multiple high-capacity production lines.
Facing challenges in maintaining consistent productivity and quality of product during production process operations.
Handling many SKUs with high volumes puts pressure on manual packing processes, leading to errors and inefficiencies in meeting the requirements for production output.
Seeking an optimized end-of-line operations solution, reducing manual workload and improving consistency in packed products, aiming to support both domestic and international distribution on a scale
FUNCTIONING AND TECHNICAL FEATURES:
TECHNICAL FEATURES:
Operational efficiencies through flexibility and exceptional speed.
Ability to handle wide range of pack patterns for various products.
Robotic packing system ensures productivity and accuracy.
Servo Lanes and Dividers are perfect for applications where any shape or sized products cannot be flooded or mass fed.
Compact Layout is designed to maximize accessibility and cleaning.
Material: Power coated steel.
Belt and Sprockets: Plastic.
Pneumatics: Festo or SMC.
PLC: ABB or Allen Bradley.
HMI: ABB or Allen Bradley.
Servo Motors: Allen Bradley or Yaskawa.
Electrical devices: Schneider.
SAFETY FUNCTION:
Global Technical Safety Standards compliance.
Alarm function for any operating errors, including safety relay, emergency stop button, safety door switch, Logout - Tagout switch, alarm & warning signal.
CONTROL:
Controlled by PLC and supervised by user - friendly HMI touch screen.
Precise and repeatable pack patterns configuration through stored recipes.
Quick and simple tool free change - over.
Smart control system, friendly operation and maintenance.
OPTION:
Integrated for high - speed lining and conveying difficult shaped containers.
Flexibility to place lanes where desired as opposed to centerline or fixed side adjustments and more customer options for generating product - specific recipes.
Safety Guard device with alarm and operation signal.
PROJECT HIGHLIGHTS:
Advanced technology with the suitability to handle a wide range of flexible packaging solutions is available for pick and place case packing of single or multiple layers of product.
High payload capacity, dynamic case management with the speed up to 20 cases/min.
Greater accuracy and speed with robust linear servo-drive system.
All the operations can be set up and recorded easily through HMI touch screen control.
