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Case Erector

TRUCQUAN QCR-100 is a fully automated case erecting solution designed with advanced "Pin & Dome" technology for reliable case seperation, squaring and forming. It delivers stable and precise performance at high speed, ensuring efficient handling of various case sizes. By replacing common technology with vacuum suction cup. It achieves up to 60% energy savings. With high reliability contrbuting to an OEE of 95% - 98% and compliance with global safety standards such as ISO13849-1 and EN60204, this machine is especially suitable for industrial applications requiring continous, intensive output, optimizing productivity while reducing labor costs.

CLIENT'S BACKGROUND:

  • As one of the world's most influential Manufacturers in FMCG industry, the company brings together a wide collection of well-known brands across Beauty & Personal Cares, Home Care and Food & Refreshment. Its products have become part of daily life for consumers in nearly every corner of the globe, earning trust through consistent quality and familiarity.

  • Presently in Viet Nam for over two decades, the company has built is a strong and enduring presence with modern manufacturing sites in both the Northern and Southern regions. What truly defines its journey is the constant push for innovation and the ability to stay connected with what consumers genuinely need.

 

CHALLENGES:

  • Responding to rapidly changing carton case requirements to meet strict export standards and air-freight conditions.

  • Facing limitations of traditional vacuum-based case erectors that could not achieve doubled output or provide flexibility in varying carton specifications.

  • Operating legacy machines are compatible only with single-wall cartons, with low energy efficiency and large floor-space occupation.

  • Seeking an optimized case erecting solution that fully complies with global standards such as HSE and IEC, while improving production efficiency, reducing energy consumption and meeting the desired output levels.

 

FUNCTIONING AND TECHNICAL FEATURES:

TECHNICAL FEATURES:

  • Steel-powder coating structure.

  • Positive pin pickup system with lower air consumption compared to vacuum erectors: 30 liters/cycle, 6 bar ½ connection.

  • High accuracy, different sizes and cases thickness adaptation.

  • Both single-wall and double-wall structured case handling.

  • Quick manually carton changeover (2-3 minutes).

  • Blank magazine length: 1200mm.

  • Small footprint.

  • Tool free change-over.

 

SAFETY FUNCTION:

  • Technical safety standards compliance: ISO13849-1 or EN60264.

  • Alarm function for any operating errors, including lockout/tagout switch, emergency stop button.

 

CONTROL:

  • Controlled by PLC and supervised by HMI touch screen.

  • Pack ML programs application for operation status management.

  • Smart control system, friendly operation and maintenance.

 

OPTION:

  • Available with tape, hot melt or stable bottom sealing as option.

  • Alarm function for tape roll end.

  • Alarm function for case magazine low level status.

  • Ethernet IP connection for machine observation and data collection.

 

 

 

PROJECT HIGHLIGHTS:

  • Case opening technology (Pin & Dome) provides reliable case seperation, squaring and forming.
  • Enabling energy saving up to 60% replacing common technology.
  • Concentrating on dynamic flap folding for consistently squares case even for both single and double wall cases.
  • High efficiency of 95% - 98%, complying with global technical safety standards ISO13849-1 or EN60264.

 

 

Case Erector

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